Driving Precision: Inspection & Measurement Solutions for Malaysia’s EV Revolution
As Malaysia accelerates toward its National Automotive Policy (NAP 2020) goals—with recent milestones like the Perodua QV-E and Proton e.MAS—the demand for “zero-defect” manufacturing has never been higher.
Vision Engineering provides the world’s leading ergonomic 3D visualisation and non-contact measurement systems, designed to ensure the safety, reliability, and performance of critical EV components.
Our EV Product Suite: From Battery Cells to Power Electronics
We bridge the gap between human expertise and automated precision with a suite of tools optimised for the high-stakes EV production line.
1. 3D Visualisation & Inspection
ProteQ VISO: The world’s first digital 3D inspection system that creates high-definition 3D images from a flat screen, which can be shared between colleagues and supply chain partners. Perfect for inspecting EV battery weld seams and PCBA components without the need for 3D glasses.
Lynx EVO: A high-productivity stereo microscope with a patented eyepiece-less design. Its 360° rotating viewer is essential for inspecting the sides of battery connectors and complex wire harnesses.
EVO Cam HALO 4K: Stunning 4K resolution for high-magnification inspection of power electronics, allowing for detailed documentation and live streaming to remote quality teams.
2. Precise 3-Axis Measurement
LVC Series (Fully Automated CNC): Ideal for measuring large batches of small parts or complex 3D forms. With a measurement range up to 400mm x 300mm, it is the go-to for stamped motor laminations and battery housing tolerances.
Swift PRO: Combines video and optical measurement in one system. Its “Dynascope” technology allows operators to see “difficult-to-view” features on black battery casings or reflective busbars with unparalleled clarity.
Critical EV Applications in Malaysia
Our systems are currently deployed across the ASEAN region to solve specific EV manufacturing challenges:
| Application | The Challenge | Our Solution |
| Battery Modules | Detecting microscopic foreign objects (screws, washers) that cause thermal runaway. | DRV-Z1 for depth-perceived 3D scanning and manual verification. |
| Weld Inspection | Checking the integrity of laser welds on prismatic cells. | EVO Cam II with 360° oblique viewing to see around the weld bead. |
| Power Electronics | Inspecting solder quality on high-voltage inverters. | Mantis (3rd Gen) for ergonomic, long-duration rework and assembly. |
| Motor Components | Measuring tight tolerances on copper hairpins and rotors. | LVC Series CNC for automated, high-speed metrology. |
Application Note: Optimising EV Electronics Production
Customer: Global Tier-1 Automotive Supplier
The Challenge: High operator fatigue and “missed” defects during the manual inspection of high-voltage Power Distribution Units (PDUs).
The Solution: Implementation of Lynx EVO ergonomic workstations.
Result: A 25% increase in throughput and a significant reduction in rework. The eyepiece-less design allowed operators to wear prescription glasses comfortably, maintaining focus for longer shifts.
Local Support: Visit Us in Subang Jaya
Vision Engineering Malaysia is committed to supporting local manufacturers with localised expertise and technical service.
Visit Our Malaysia Office:
P-03A-20, Impian Meridian,
Jalan Subang 1, USJ 1,
47600 Subang Jaya, Selangor.
Malaysia.
Ready to see the difference?
Ensure your production line meets the highest global standards. Contact our Subang Jaya team to:
- Request a Free On-Site Demonstration: We bring our systems to your facility to test on your actual EV components.
- Get a Custom Quote: Competitive pricing tailored for Malaysian SMEs and MNCs.
- Technical Consultation: Speak with our local application engineers about your specific measurement challenges.
Contact Vision Engineering Malaysia
Tel: +603 5103 7525
